Mineral Technical News

Tufflex Screen Panel: Revolutionizing Mining Screening with High-Performance Wear-Resistant Solutions

Date Issued:2025-05-15

Tufflex Screen Panel: Revolutionizing Mining Screening with High-Performance Wear-Resistant Solutions

The mining, metallurgy, coal, and environmental industries have long been seeking durable and efficient screening solutions. In response to these demands, Tufflex Screen Panel emerges as a game-changer, offering high-performance polyurethane wear-resistant screens tailored for these sectors.

Introduction to Tufflex Screen Panel

Tufflex Screen Panel combines the robustness of metal with the elasticity of polyurethane through its unique composite structure of lined steel wire rope and polyurethane coating. This innovative design not only enhances screening efficiency but also extends product lifespan, making it a superior alternative to traditional metal screens.

Core Advantages and Features

  1. Wear Resistance
    Tufflex screens boast an unparalleled wear resistance, being - times more durable than steel screens and 5 times more resilient than rubber screens. This longevity reduces replacement frequency, thereby lowering operational costs.

  2. Self-Cleaning & Anti-Blocking Design
    Polyurethane's inherent secondary vibration capability automatically clears clogged particles, while the optimized sieve design prevents particle jamming. This ensures continuous and efficient screening operations.

  3. Corrosion & Moisture Resistance
    Tufflex screens are ideal for wet and oily environments, thanks to their corrosion and moisture-resistant properties. Additionally, they are non-flammable, non-toxic, and eco-friendly, aligning with modern environmental standards.

  4. Energy Saving & Noise Reduction
    With a weight that's % lighter than steel screens, Tufflex reduces equipment load and energy consumption. Its shock-absorbing properties further minimize noise pollution, contributing to a safer and more comfortable workplace.

Technical Specifications

  • Wire Diameter‌: .-0mm
  • Hole Shape‌: Rectangular/Square (customizable)
  • Aperture‌: -mm
  • Color‌: Customizable
  • Weaving Structure‌: Wire rope core + polyurethane coating
  • Tensile Strength‌: ≥MPa

Application Scenarios

Tufflex Screen Panel's versatility extends across various industries:

  • Mining Industry‌: Particle grading of iron ore, copper ore, gold ore, etc.
  • Coal Industry‌: Raw coal screening, coal washing plant mediation, and dehydration.
  • Metallurgical Industry‌: Screening of coke and sintered ore.
  • Environmental Protection Industry‌: Sand and gravel aggregates, construction waste recycling.

Customization and Quality Assurance

Recognizing the diverse needs of our clients, Tufflex offers customized services for non-standard sizes, hole patterns, and hardness levels (Shore A0-). Each batch undergoes rigorous quality inspection, including tensile strength, wear resistance, and hydrolysis resistance tests, ensuring consistent performance and reliability.

Global Supply and Contact Information

With extensive export experience, Huatao Group provides sea/air freight packaging solutions for global supply. For more information or to discuss your specific screening needs, contact us at:

  • Contact Person‌: Annie Lu
  • Email‌: annie.lu@huataogroup.com
  • Mobile‌: +8618032422676 (WhatsApp/WeChat)
  • Website‌: www.tufflexscreen.com

Conclusion

Tufflex Screen Panel stands as the ultimate solution for industries seeking durable, efficient, and customizable screening options. Its superior wear resistance, self-cleaning design, and eco-friendly properties make it a leader in the mining screening market. Contact Huatao Group today to revolutionize your screening processes with Tufflex.

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